IDOP Platform

The operating system for industrial autonomy.

Soppai IDOP (Intelligent Decision & Operations Platform) connects industrial systems, operational data and intelligence into one practical platform - helping teams understand what is happening, predict what comes next and act with confidence.

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Designed for real operations · deploy on-premise or in the cloud
IDOP / OPERATIONS
LIVE
Workspace
Overview Assets Performance Forecast Diagnostics Reports Workflows
Plant Operations
Site 01 · Live operational view
TODAY ▾
Output
82.4
MW · +4.8%
Availability
98.7%
Healthy
Forecast
84.1
MW · +2.1%
Assets
247
3 attention
Generation & forecast06:00 - 18:00
AI+ Insight
Inverter 17 shows an abnormal thermal trend.

Deviation detected against operating baseline. Review before next shift.

Asset Health
Inverter 17ATTENTION
Inverter 08NORMAL
Weather StationNORMAL
Going Live in Production from Oct 2026

Built for industrial teams that need better operations - without replacing everything they already have.

Open protocols
50+ Connectors
Edge + AI
Hybrid deployment
Modular
Microservice Architecture
Engineering-led
Industrial depth
Platform Engines

Three engines. One IDOP platform.

The platform is modular by design. Each engine has a clear role, but the real value comes from how they work together.

No mandatory cloud dependency. Deploy the platform where the operation requires it - on-premise, edge, or cloud.

Acquisition EngineEngine 01

IDOP Edge

Industrial IoT gateway deployed on-site. Acts as the sole MQTT Broker, Modbus master, OPC-UA client, and IEC 104 interface at each plant - with local buffering and publishing sensor data to the Core.

Modbus TCP / RTU OPC-UA IEC 60870-5-104 MQTT Windows / Linux / Custom OS
Collect · Buffer · Transform · Execute
Time Series DB SCADA, HMI, IOT, MES IDOP Core
Platform EngineEngine 02

IDOP IOT

SCADA and data platform - the operational backbone. Real-time ingestion, tag historian, alarm engine, no-code HMI screen builder, asset registry, and multi-site management.

Time Series DB No-code HMI Multi-tenant Self-Diagnostics Digital Twin
Contextualize · Monitor · Coordinate · Control
AI+ FCST DSM PR O&M ₹ ML
Intelligence EngineEngine 03

IDOP AI+

Analytics and intelligence layer on top of IOT Core - ML forecasting, AI / ML Model Deployment, alarm AI via Granger causality, performance analytics, and ₹ financial accrual.

Forecasting Solution Live at 250MW Plant
ML forecasting AI / ML Models Causal alarm AI ₹ accrual Predictive O&M
Learn · Predict · Recommend · Improve
Engineered Domain Solutions

Solutions on top of the platform.

Start with the operational problem that matters. Add applications as your needs grow - all using the same IDOP foundation. Pre-configured operational software stacks built on the IDOP foundation for rapid deployment across key industries.

Solution 01

Solar & Wind Operations Platform

  • Optimize solar irradiance and wind farm turbine performance.
  • High-precision generation forecasting via physics-informed ML.
  • Comprehensive Inverter & Substation Digital Twin simulation.
  • Effective closed-loop pitch and yaw control to maximize efficiency.
Request Spec
Solution 02

Manufacturing Analytics & IOT

  • Remove data silos and build unified enterprise operational harmonization.
  • Connect 50+ diverse device families, legacy controllers, and fieldbuses.
  • Seamless integration with enterprise ERP, PLM, and supply chain hubs.
  • Sub-second stream processing for real-time anomaly discovery.
Request Spec
Solution 03

Tank Farm Management

  • Direct connectivity to BPM devices, servo gauges & radar transmitters.
  • Automated strapping table conversion and thermal volume adjustment.
  • Continuous batch transfer monitoring and tank blending control.
  • Real-time leak detection and strict custody transfer compliance.
Request Spec
Solution 04

MES (Manufacturing Execution)

  • Bi-directional connectivity to shopfloor PLCs, barcode & RFID readers.
  • Digital dispatch, dynamic work-order routing, and electronic QA gates.
  • Automated OEE calculation and micro-downtime reason logging.
  • Full forward/backward batch genealogy and 21 CFR Part 11 compliance.
Request Spec
IDOP Architecture

One operating foundation. Intelligence that grows with the operation.

IDOP is designed to sit between the physical operation and the decisions made around it - connecting what already exists, creating operational context and adding intelligence where it delivers value.

01

Connect without replacing

Integrate PLCs, SCADA, meters, sensors, cameras and enterprise systems using open interfaces and industrial protocols.

02

Turn data into operational context

Bring assets, events, alarms, history, workflows and performance into one consistent operational model.

03

Apply intelligence where decisions happen

Use forecasting, diagnostics, anomaly detection and optimization close to the operation - not as disconnected analytics.

04

Configure for the way you operate

Build applications around the plant's processes and KPIs instead of forcing the operation into a generic system.

The IDOP Idea

From machine signals to operational autonomy.

Edge connectivity, operational context and applied intelligence - reduced to one continuous operating loop.

Engine 01
EDGE

Machines, systems and field signals.

PLC / SCADASensors MetersCameras
Engine 02
CORE

One operational model for the plant.

DataAssets EventsWorkflows
Engine 03
AI+

Intelligence for the next decision.

ForecastDiagnose PredictOptimize
Physical OperationOperational Intelligence LayerDecision Support & Autonomy
Deployment: On-premiseEdge serverPrivate cloudPublic cloudHybrid
How IDOP Works

From plant signals to better decisions.

IDOP turns fragmented operational data into a continuous loop of understanding and improvement.

01 · Connect

Bring data in

Connect equipment, control systems, sensors and existing software.

→
02 · Contextualize

Understand the operation

Organize assets, events, history, alarms and process relationships.

→
03 · Understand

See what is happening

Monitor KPIs, patterns, deviations and operational performance.

→
04 · Predict

Know what comes next

Forecast outcomes and identify emerging risks before they become problems.

→
05 · Act

Improve continuously

Recommend actions, automate workflows and learn from operating results.

→
Value Proposition • Measured Impact

Solve Your Problems and Bring ROI Quickly

Deploying industrial intelligence with deterministic payback horizons through autonomous optimization, self-diagnosing digital twins, and rapid commissioning.

Designed for
~-8%
Energy Cost Reduction

AI Driven Intelligence Decision

Physics-informed neural solvers continuously recalibrate machine setpoints to variable power tariffs and raw material variance.

Designed for
~-12%
Unplanned Downtime Reduction

Auto Diagnostic & Learning

Autonomous causal graph models detect micro-anomalies and harmonic vibration drift before bearing seizure occurs.

Designed for
~+12%
Throughput Improvement

Ops Optimization

Synchronous line pacing and constraint-aware dynamic dispatch eliminating shopfloor bottleneck starvation.

Proven
~70%
Faster Commissioning

Engineering & Commissioning

Virtual digital twin testing and hardware-in-the-loop (HIL) emulation reducing commissioning timelines to days.

Domain Specialization

Industries We Work

Proven operational resilience across extreme conditions, regulatory safety protocols, and complex physical assets.

Wind turbines and solar panels - regenerative energy
🌬️

Regenerative Energy

Wind • Solar • BESS Storage

Multi-megawatt solar forecasting, battery health degradation telemetry, automated curtailment response, and grid interconnect frequency balancing.

Industrial robotic arm on a factory line
🤖

Industrial Manufacturing

Equipment . Machines . Sensors

Asset Management, Vision QA inspection, Image Analytics, closed-loop Manufacturing, and synchronous line tracking.

Forklift loading a container at a warehouse
🏬

Retail & Logistics

Warehouse . Store . Cold Storage

AI Driven Warehouse Management, MES Solutions, packaging throughput tracking, Cold fleet tracking and management, In Door Tracking

Container port with cargo ships
🚄

Transportation

Fleet . Vehicle . Mobile Asset

OBD Connectivity, Vehicle tracking and Geo fencing, Fleet Management

Engineering Capabilities

Areas Where We Have Expertise to Solve Your Problem

Deep engineering capabilities across physical firmware, low-latency control logic, enterprise execution layers, and distributed cloud computing.

📡

Device / Gateway

  • Device / Gateway Management
  • Fieldbus protocol Converters (CAN, OPC, BPM, Modbus etc)
  • Low power IOT sensor Integration
  • Embedded Programming
🎛️

Control Software

  • SCADA / Control System Software
  • KPI / Dashboard Development
  • Shopfloor Optimization
  • Image Based Quality Control
📋

MES (Manufacturing Execution System)

  • Workflow Manager
  • Recipe Management
  • Audit Ready Compliance Reporting
  • Customized Logic
📈

IOT and Analytics

  • Forecasting Models
  • IOT Analytics
  • Asset Digital Twin
  • Multi-variable Optimization algorithms
Off-The-Shelf Accelerators

Framework and Ready Components to Deploy

Pre-engineered, battle-tested industrial software building blocks designed for rapid deployment, zero protocol translation overhead, and turn-key integration.

🔌

OPC / Modbus Connector

Plug-and-play drivers supporting OPC-UA, OPC-DA, Modbus TCP/RTU, and Ethernet/IP with automated address space browsing.

🌐

BPM Protocol & GW Connector

Specialized gateway bridging industrial batch process management (BPM) transmitters, tank servo sensors, and enterprise workflows.

🔑

Role Based Access and Control

Fine-grained access control with plant-level, line-level, and tag-level security boundaries, multi-factor auth, and tamper-proof audits.

🔔

Alarm Engine

Multi-tier priority alarm generation, dynamic suppression during shutdown sequences, automated on-call SMS/escalation matrices.

🔀

Workflow Mgmt

Drag-and-drop low-code visual standard operating procedure designer with conditional branch execution and operator safety prompts.

🗂️

Industrial Ready Templates

Pre-configured supervisory SCADA dashboards, OEE trackers, thermal distribution heatmaps, and energy load center views.

✨

UI Builder

Low-code WYSIWYG screen designer allowing automation engineers to assemble custom supervisory views and live telemetry cards in minutes.

📄

Reports & Analytics

Automated shift handover summaries, regulatory compliance PDF export, raw CSV telemetry batch dump, and executive KPI emails.

About Us

Built by Engineers with 30+ Years Industry Pedigree

Soppai Intellisense is built by a team of industry experts each having over 30+ years of industry experience across manufacturing, retail, and automotive operations. These engineers have delivered complex, mission-critical projects and shipped production-grade products for global enterprises using the latest AI, Machine Learning, and Large Language Model (LLM) platforms.

Soppai Intellisense built and continuous enhances the IDOP Platform - a single, deterministic foundation that unifies edge connectivity, historian-grade data infrastructure, and physics-informed AI across solar & wind, oil & gas, discrete manufacturing, logistics, and mobility operations. We engineer for the plant floor, not the boardroom demo - every module ships hardened for 24/7 uptime, hardware-in-the-loop validation, and multi-site scale, with proof-of-concepts deployed directly into live pilot environments.

Our Mission

Today, the regenerative energy and manufacturing industries are struggling to find the right operational software. Large software vendors offer solutions that are complex to implement, difficult to maintain, and not cost-effective.

Soppai Mission

To deliver cost-effective, customized solutions for industries - helping them increase throughput, reduce operational cost and be their reliable partner.

Start with a real problem

Let's make your operation more intelligent with IDOP Platform

Tell us what you are trying to improve. We can map the problem to the IDOP platform, identify the right application and define a practical proof of concept.

Bengaluru, India
Asia-Pacific Center of Excellence
Munich, Germany
European Industrial & Automotive Gateway

Request Technical POC & Architecture Review

Speak with senior industrial automation architects within 24 hours.

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